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Aluminum 2017 vs 2024

Jan. 20, 2025

Both 2017 and 2024 are high-strength aluminum alloys, primarily used in aerospace and other structural applications. They share similar characteristics but have significant differences in performance.

Main Differences Between 2017 Aluminum and 2024 Aluminum

Property 2017 Aluminum 2024 Aluminum
Strength Lower tensile strength and fatigue strength, suitable for applications with moderate strength requirements Higher tensile strength and fatigue strength, suitable for high-stress environments and high-strength applications
Ductility and Toughness Lower elongation to failure, poor ductility, prone to fracture Higher elongation to failure, better ductility and toughness, performs better under large deformations
Corrosion Resistance Good corrosion resistance, suitable for corrosive environments but still requires protective coatings Poorer corrosion resistance, usually requires more protective coatings to prevent corrosion
Workability and Weldability Good weldability, but not as easy to weld as 6061 aluminum Poor weldability, strength decreases after welding, typically used in pre-fabricated applications to reduce post-welding
  • 2024 aluminum is suited for environments that require high strength and fatigue resistance, but it has weaker corrosion resistance and weldability.
  • 2017 aluminum performs better in terms of corrosion resistance and has better weldability, making it suitable for applications that do not require extreme strength.

Aluminum 2017 vs 2024 Applications

  • 2024 is commonly used in aircraft structures, including wings and fuselage, where high strength and low weight are critical. It is also used in military applications and high-performance aircraft.
  • 2017 is used in applications that require good strength, fatigue resistance, and moderate corrosion resistance but do not need the same performance levels as 2024.

Aluminum 2017 vs 2024 Similarities

Both alloys belong to the 2xxx series, meaning they are copper-based alloys, which enhances their strength.

They exhibit similar mechanical properties in terms of elasticity, shear modulus, thermal conductivity, and expansion.

They have comparable density and intrinsic energy characteristics, making them comparable in terms of environmental impact and material processing.

When high strength and fatigue resistance are essential, 2024 aluminum is usually the preferred choice, while 2017 aluminum is ideal when balancing strength and corrosion resistance, and it offers better weldability in some applications.

Aluminum 2017 vs 2024 Mechanical Properties

Property 2017 Aluminum 2024 Aluminum
Elastic (Young's, Tensile) Modulus, GPa 71 71
Elongation at Break, % 2.2 to 14 4.0 to 16
Fatigue Strength, MPa 92 to 130 90 to 180
Poisson's Ratio 0.33 0.33
Shear Modulus, GPa 27 27
Shear Strength, MPa 120 to 270 130 to 320
Tensile Strength: Ultimate (UTS), MPa 200 to 460 200 to 540
Tensile Strength: Yield (Proof), MPa 110 to 290 100 to 490

Aluminum 2017 vs 2024 Thermal Properties

Property 2017 Aluminum 2024 Aluminum
Latent Heat of Fusion, J/g 390 390
Maximum Temperature: Mechanical, °C 220 200
Melting Completion (Liquidus), °C 650 640
Melting Onset (Solidus), °C 510 500
Specific Heat Capacity, J/kg-K 880 880
Thermal Conductivity, W/m-K 150 120
Thermal Expansion, µm/m-K 23 23

Aluminum 2017 vs 2024 Electrical Properties

Property 2017 Aluminum 2024 Aluminum
Electrical Conductivity: Equal Volume, % IACS 34 30
Electrical Conductivity: Equal Weight (Specific), % IACS 100 90

Aluminum 2017 vs 2024 Alloy Composition

Element 2017 Aluminum 2024 Aluminum
Aluminum (Al), % 91.3 to 95.5 90.7 to 94.7
Chromium (Cr), % 0 to 0.1 0 to 0.1
Copper (Cu), % 3.5 to 4.5 3.8 to 4.9
Iron (Fe), % 0 to 0.7 0 to 0.5
Magnesium (Mg), % 0.4 to 1.0 1.2 to 1.8
Manganese (Mn), % 0.4 to 1.0 0.3 to 0.9
Silicon (Si), % 0.2 to 0.8 0 to 0.5
Titanium (Ti), % 0 to 0.25 0 to 0.15
Zinc (Zn), % 0 to 0.25 0 to 0.25
Zirconium (Zr), % 0 to 0.25 0 to 0.2
Residuals, % 0 0 to 0.15

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