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1100-H14 Aluminum vs. 1100-H16 Aluminum

Dec. 25, 2024

1100 H14 aluminum and 1100-H16 aluminum, although both belong to the 1100 series of pure aluminum alloys, their main difference lies in the processing (tempering) methods, which affects their mechanical properties and suitability for different applications.

  • 1100-H14 Aluminum: It is more suitable for applications that require higher ductility, formability, and good machinability, such as food packaging, electrical components, decorative parts, etc. It is ideal for low-stress environments that demand high formability.
  • 1100-H16 Aluminum: It is better suited for applications that require higher strength, wear resistance, and fatigue strength, such as structural components, mechanical parts, and environments with high load and long-term use. It is suitable for products exposed to harsher conditions or requiring greater durability.

The final choice depends on the specific application requirements for strength and ductility.

The main component of 1100 series aluminum alloys is aluminum with 99% or higher purity, and it contains almost no other elements. This gives 1100 series aluminum excellent corrosion resistance, good thermal conductivity, and electrical conductivity. Since they are almost pure aluminum, the physical properties of 1100-H14 and 1100-H16 are similar, with the primary difference being in their mechanical properties.

  • 1100-H14: The H14 temper indicates that the material has undergone a certain degree of cold working but has not been fully annealed. Its hardness and strength are higher than the basic (O) condition of aluminum but still retain high ductility. Specifically, H14 represents a medium-hardness and strength cold-worked state.
  • 1100-H16: The H16 temper indicates that the material has undergone a higher degree of cold working, resulting in higher hardness and strength compared to H14, but lower ductility. H16 aluminum has higher strength and better fatigue resistance, making it suitable for more demanding applications.

1100-H14 and 1100-H16 Aluminum Applications

1100-H14 Aluminum

  • Food and beverage packaging: Due to its good formability, it is suitable for manufacturing cans, beverage bottles, and other packaging materials.
  • Decorative parts: With its good surface treatment properties and machinability, it is ideal for automotive trim, appliance housings, and similar applications.
  • Electrical components: Suitable for electrical components requiring high conductivity and good formability, such as electrical connectors, wires, etc.
  • Deep drawing applications: Due to its good ductility, it is suitable for products requiring deep-drawing forming processes.

1100-H16 Aluminum

  • Structural components: Suitable for applications requiring higher strength, such as building frames or mechanical frames.
  • Mechanical parts: Ideal for mechanical parts requiring higher strength and wear resistance, such as gears, brackets, connectors, etc.
  • High-load components: Suitable for components working under repeated stress or in harsh environments, such as shipbuilding or transportation vehicle structural parts.
  • Fatigue-resistant parts: Due to its high fatigue strength, it is suitable for high-stress, long-term use parts.

1100-H14 and 1100-H16 Aluminum Machinability and Weldability

  • 1100-H14: Due to its good ductility, 1100-H14 is relatively easy to machine and form, including processes like stamping, stretching, etc. It also has good weldability and is commonly used in welded assemblies.
  • 1100-H16: Due to its higher hardness, 1100-H16 is more difficult to form and machine, but still has good weldability, making it suitable for high-strength welded components.

1100-H14 and 1100-H16 Aluminum Price

Due to the higher processing difficulty of the H16 temper, 1100-H16 aluminum typically costs slightly more than 1100-H14 aluminum, but the price difference is not significant.

1100-H14 and 1100-H16 Aluminum Mechanical Properties Comparison

1100-H14 Aluminum

  • Tensile strength: Slightly lower than H16, but still maintains a certain level of strength.
  • Yield strength: Lower, meaning it will deform under relatively low stress.
  • Ductility: 1100-H14 has high ductility (higher elongation at break), making it particularly suitable for forming or deep-drawing applications.
  • Application range: Very suitable for applications requiring high ductility, good machinability, and formability, such as food and beverage packaging, decorative parts, electrical components, etc.

1100-H16 Aluminum

  • Tensile strength: Higher than H14.
  • Yield strength: Higher, suitable for working under higher loads and showing better durability.
  • Hardness: Due to the higher degree of cold working, its hardness is stronger than H14.
  • Fatigue strength: Stronger, capable of withstanding longer periods of repeated stress.
  • Application range: Better suited for applications requiring higher strength, wear resistance, fatigue resistance, and impact resistance, such as structural components, mechanical parts, or parts exposed to harsh conditions.
Property 1100-H14 Aluminum 1100-H16 Aluminum
Brinell Hardness 32 38
Elastic (Young's, Tensile) Modulus, x 10⁶ psi 10 10
Elongation at Break, % 8.2 6.0
Fatigue Strength, x 10³ psi 7.2 8.8
Poisson's Ratio 0.33 0.33
Shear Modulus, x 10⁶ psi 3.8 3.8
Shear Strength, x 10³ psi 11 12
Tensile Strength: Ultimate (UTS), x 10³ psi 18 21
Tensile Strength: Yield (Proof), x 10³ psi 16 19

1100-H14 and 1100-H16 Aluminum Thermal Properties Comparison

Property 1100-H14 Aluminum 1100-H16 Aluminum
Latent Heat of Fusion, J/g 400 400
Maximum Temperature: Mechanical, °F 360 360
Melting Completion (Liquidus), °F 1210 1210
Melting Onset (Solidus), °F 1190 1190
Specific Heat Capacity, BTU/lb-°F 0.22 0.22
Thermal Conductivity, BTU/h-ft-°F 130 130
Thermal Expansion, µm/m-K 24 24

1100-H14 and 1100-H16 Aluminum Electrical Properties Comparison

Property 1100-H14 Aluminum 1100-H16 Aluminum
Electrical Conductivity: Equal Volume, % IACS 59 59
Electrical Conductivity: Equal Weight (Specific), % IACS 190 190

Otherwise Unclassified Properties Comparison

Property 1100-H14 Aluminum 1100-H16 Aluminum
Base Metal Price, % relative 9.0 9.0
Calomel Potential, mV -740 -740
Density, lb/ft³ 170 170
Embodied Carbon, kg CO₂/kg material 8.2 8.2
Embodied Energy, x 10³ BTU/lb 66 66
Embodied Water, gal/lb 140 140

Common Calculations Comparison

Property 1100-H14 Aluminum 1100-H16 Aluminum
Resilience: Ultimate (Unit Rupture Work), MJ/m³ 9.8 8.5
Resilience: Unit (Modulus of Resilience), kJ/m³ 87 130
Stiffness to Weight: Axial, points 14 14
Stiffness to Weight: Bending, points 50 50
Strength to Weight: Axial, points 13 15
Strength to Weight: Bending, points 21 23
Thermal Diffusivity, mm²/s 90 90
Thermal Shock Resistance, points 5.5 6.4

1100-H14 and 1100-H16 Aluminum Alloy Composition Comparison

Element 1100-H14 Aluminum 1100-H16 Aluminum
Aluminum (Al), % 99 to 99.95 99 to 99.95
Copper (Cu), % 0.050 to 0.2 0.050 to 0.2
Iron (Fe), % 0 to 1.0 0 to 1.0
Manganese (Mn), % 0 to 0.050 0 to 0.050
Silicon (Si), % 0 to 1.0 0 to 1.0
Zinc (Zn), % 0 to 0.1 0 to 0.1
Residuals, % 0 0 to 0.15

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