Dec. 24, 2024
1060 aluminum and 1100-H14 aluminum are both common industrial aluminum alloys, and they have similarities in many performance aspects. However, they differ in certain specific properties, which make each alloy more suitable for different applications.
These differences highlight that 1100-H14 offers excellent strength and fatigue resistance, while 1060 aluminum offers better electrical and thermal conductivity. Both alloys are very similar in many performance aspects, but the subtle differences may make one more suitable than the other depending on the specific application.
The choice of alloy depends on the specific application requirements. For electrical and thermal conduction-related applications, 1060 aluminum would be the preferred choice, while for applications requiring strength and fatigue durability, 1100-H14 aluminum would be more suitable.
Although 1060 aluminum and 1100-H14 aluminum have similar primary alloy compositions, being based on pure aluminum, their slight compositional differences result in different mechanical properties:
1060 Aluminum: Its purity is typically above 99.6%, with almost no other alloying elements, primarily used in electrical and thermal conduction applications.
1100-H14 Aluminum: Also part of the pure aluminum series, but small amounts of copper (Cu) and other elements are added to enhance its strength and fatigue resistance.
Element | 1060 Aluminum | 1100-H14 Aluminum |
Aluminum (Al), % | 99.6 to 100 | 99 to 99.95 |
Copper (Cu), % | 0 to 0.050 | 0.050 to 0.2 |
Iron (Fe), % | 0 to 0.35 | 0 to 1.0 |
Magnesium (Mg), % | 0 to 0.030 | 0 |
Manganese (Mn), % | 0 to 0.030 | 0 to 0.050 |
Silicon (Si), % | 0 to 0.25 | 0 to 1.0 |
Titanium (Ti), % | 0 to 0.030 | 0 |
Vanadium (V), % | 0 to 0.050 | 0 |
Zinc (Zn), % | 0 to 0.050 | 0 to 0.1 |
Residuals, % | 0 | 0 to 0.15 |
The yield strength of 1100-H14 aluminum is higher than that of 1060 aluminum, meaning that 1100-H14 aluminum can withstand greater pressure without permanent deformation before the load reaches a certain level. Therefore, 1100-H14 is more suitable for applications requiring higher structural strength.
1100-H14 aluminum outperforms 1060 aluminum in fatigue strength. Fatigue strength refers to the maximum stress a material can withstand under repeated loading. The higher fatigue strength makes 1100-H14 aluminum more suitable for applications that experience dynamic loads or alternating stresses, such as automotive and aerospace structural components.
Property | 1060 Aluminum | 1100-H14 Aluminum |
Elastic (Young's, Tensile) Modulus, x 10⁶ psi | 9.9 | 10 |
Elongation at Break, % | 1.1 to 30 | 8.2 |
Fatigue Strength, x 10³ psi | 2.2 to 7.3 | 7.2 |
Poisson's Ratio | 0.33 | 0.33 |
Shear Modulus, x 10⁶ psi | 3.7 | 3.8 |
Shear Strength, x 10³ psi | 6.1 to 11 | 11 |
Tensile Strength: Ultimate (UTS), x 10³ psi | 9.7 to 18 | 18 |
Tensile Strength: Yield (Proof), x 10³ psi | 2.4 to 16 | 16 |
1060 aluminum has slightly higher thermal conductivity, which means it can conduct heat more effectively. For applications that require good heat dissipation or thermal conduction, such as heat exchangers, radiators, and electronic device enclosures, 1060 aluminum may be a more suitable choice.
Property | 1060 Aluminum | 1100-H14 Aluminum |
Latent Heat of Fusion, J/g | 400 | 400 |
Maximum Temperature: Mechanical, °F | 340 | 360 |
Melting Completion (Liquidus), °F | 1210 | 1210 |
Melting Onset (Solidus), °F | 1190 | 1190 |
Specific Heat Capacity, BTU/lb-°F | 0.22 | 0.22 |
Thermal Conductivity, BTU/h-ft-°F | 140 | 130 |
Thermal Expansion, µm/m-K | 24 | 24 |
1060 aluminum has slightly higher electrical conductivity, which gives it an advantage in electrical applications. Especially in applications that require high electrical conductivity, such as cables, wires, and other electrical connection components, 1060 aluminum is an ideal choice.
Property | 1060 Aluminum | 1100-H14 Aluminum |
Electrical Conductivity: Equal Volume, % IACS | 62 | 59 |
Electrical Conductivity: Equal Weight (Specific), % IACS | 210 | 190 |
Property | 1060 Aluminum | 1100-H14 Aluminum |
Base Metal Price, % relative | 9.5 | 9.0 |
Calomel Potential, mV | -750 | -740 |
Density, lb/ft³ | 170 | 170 |
Embodied Carbon, kg CO₂/kg material | 8.3 | 8.2 |
Embodied Energy, x 10³ BTU/lb | 67 | 66 |
Embodied Water, gal/lb | 140 | 140 |
Property | 1060 Aluminum | 1100-H14 Aluminum |
Resilience: Ultimate (Unit Rupture Work), MJ/m³ | 0.57 to 37 | 9.8 |
Resilience: Unit (Modulus of Resilience), kJ/m³ | 2.1 to 89 | 87 |
Stiffness to Weight: Axial, points | 14 | 14 |
Stiffness to Weight: Bending, points | 50 | 50 |
Strength to Weight: Axial, points | 6.9 to 13 | 13 |
Strength to Weight: Bending, points | 14 to 21 | 21 |
Thermal Diffusivity, mm²/s | 96 | 90 |
Thermal Shock Resistance, points | 3.0 to 5.6 | 5.5 |
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