1100 aluminum plate is one of the most common aluminum alloys, known for its high corrosion resistance, good formability, and excellent thermal conductivity. It is widely used in many industries, especially in the manufacturing of Aluminum Composite Panels (ACP).
Aluminum Composite Panels(ACP) Base Material 1100 Aluminum Properties
- Corrosion Resistance: Due to the high purity of 1100 aluminum, it has excellent corrosion resistance. It is particularly suitable for outdoor environments and can withstand the corrosion of weather and chemical agents.
- Lightweight: 1100 aluminum plate is lightweight, making it ideal for applications in construction and signage, reducing structural load and lowering transportation costs.
- Workability: 1100 aluminum plate has good workability, allowing it to be easily shaped through processes like stamping, bending, welding, and other machining methods.
- Smooth Surface: The surface of 1100 aluminum alloy is very smooth and can be coated, painted, or anodized to enhance its appearance and durability.
1100 Aluminum Plate for Aluminium Composite Panel Specifications
Item | Specifications and Options |
Width | 1000mm, 1220mm, 1250mm, 1500mm, 1550mm, 1570mm |
Length | 2440mm, 3200mm, 4000mm, 5000mm, 6000mm, or customized |
Thickness | 2mm, 3mm, 4mm, 5mm, 6mm |
ALU-layer thickness | 0.08mm, 0.10mm, 0.12mm, 0.15mm, 0.18mm, 0.21mm, 0.25mm, 0.30mm, 0.35mm, 0.40mm, 0.45mm, 0.50mm |
Inner Core | Normal non-toxic PE core, One side unbroken plastic, Two sides unbroken plastic, Virgin LDPE, Fireproof material |
Color | Solid color, Metallic color, Brush color, Mirror, Marble, Wooden color, Glossy |
Surface Treatment | PE coating, PVDF coating, NANO, Brush surface, Mirror surface |
Film Thickness | 0.07mm, 0.09mm |
1100 Aluminum Sheets in Aluminum Composite Panel (ACP) Applications
Aluminum Composite Panels (ACP) consist of a layer of aluminum sheet and a plastic core layer (usually polyethylene or other materials). They are lightweight, durable, and weather-resistant, making them widely used in construction decoration, billboard production, and other fields.
- Building Facades: ACP provides a visually appealing and durable facade for buildings. 1100 aluminum sheets as the base material ensure the panel’s lightweight, corrosion resistance, and longevity. They are widely used in the decoration of commercial buildings, public facilities, and other building facades.
- Interior Decoration: Due to their smooth surface and ease of processing, 1100 aluminum sheets are also commonly used for interior walls, ceilings, and decorative panels. Their high corrosion resistance ensures that these decorations remain intact in humid environments.
- Billboards and Signage: The lightweight and corrosion-resistant properties of 1100 aluminum sheets make them an ideal material for making billboards and signs. These panels maintain their appearance for a long time without aging or damage due to weather and pollution.
High Aesthetic and Low Maintenance: The aluminum outer layer of ACP has a high surface smoothness, providing a good appearance. 1100 aluminum sheets also have high oxidation resistance, making them less susceptible to environmental factors, maintaining brightness for a long time, and reducing maintenance costs.
The Important Role of 1100 Aluminum Sheets in ACP Manufacturing
- Enhanced Structural Stability: As the outer layer of ACP, 1100 aluminum sheets provide necessary structural support and effectively protect the inner plastic core from external environmental factors.
- Improved Durability and Weather Resistance: The excellent corrosion resistance of 1100 aluminum ensures that ACP performs well under various climatic conditions, exhibiting superior weather resistance.
- Environmental Friendliness: Aluminum is a recyclable material, and ACP made from 1100 aluminum sheets can be recycled at the end of its product lifecycle, helping reduce environmental pollution and meeting the requirements of modern green buildings.
Processing Methods of 1100 Aluminum Sheets in ACP
- Aluminum Sheet Forming: During production, 1100 aluminum sheets are first rolled to the required thickness, then cut, bent, and processed to meet various application needs.
- Surface Treatment: 1100 aluminum sheets can undergo anodizing, painting, and other surface treatments to further enhance their appearance and durability. For example, anodizing can create a hard oxide film on the surface of the 1100 aluminum sheet, improving its corrosion resistance and wear resistance.
- Composite Processing: In the manufacturing of ACP, 1100 aluminum sheets are laminated with a plastic core layer, typically through hot pressing or adhesive bonding. The composite ACP can then be cut into various sizes and shapes as required.
1100 Aluminum Sheets for Aluminum Composite Panel: Pros and Cons
Advantages
- Lightweight and strong, suitable for various construction and decoration projects.
- High corrosion resistance, adaptable to various harsh environmental conditions.
- Good machinability, easy to process and perform various surface treatments.
- Ensures high aesthetics, enhancing the appearance of buildings and interior designs.
Disadvantages
Relatively Low Strength: While 1100 aluminum sheets have good corrosion resistance and machinability, their structural strength is lower than some high-strength alloys (such as 2024, 7075, etc.). Therefore, they are more suitable for decorative applications rather than load-bearing structural components.
Due to its lightweight, corrosion resistance, ease of processing, and aesthetic appeal, 1100 aluminum sheets are commonly used as the base material for Aluminum Composite Panels (ACP). They are widely applied in building facades, interior decoration, billboard production, and signage. Offering both aesthetics and durability, they have become an indispensable material in modern architectural decoration due to their excellent performance and cost-effectiveness.
Aluminum Composite Panels (ACP) Base Material 1100 Aluminum Alloy Composition
1100 aluminum alloy is primarily composed of pure aluminum (over 99%) with trace amounts of other elements (such as copper, iron, manganese, silicon, etc.), ensuring excellent ductility and machinability.
Alloy | The Chemical Composition (%) | ||||||||
Si | Fe | Cu | Mn | Mg | Cr | Zn | Ti | Al | |
1100 | 0.060 | 0.430 | 0.083 | 0.005 | 0.002 | 0.009 | 0.011 | 0.021 | Remain |
3003 | 0.074 | 0.370 | 0.066 | 1.23 | 0.001 | 0.017 | 0.010 | 0.036 | Remain |